Got up earlyish this morning and started pulling it apart to see what had happened with the clutch.
It was early enough that I didn’t want to annoy the neighbours with the rattle gun, so was a bit slower than normal, but it all went well except for two dramas:
breaking one of the 10mm bolts that hold the longitudinal gearbox support to the aluminium front subframe.
releasing the bloody pull clutch. There’s a knack to releasing them, but the shredded clutch fibre material was in the way. What’s supposed to be a five minute task took half an hour and needed The Boy’s help.
Finding the clutch plate had ejected the fibre material was not a surprise (looked exactly the same as the shredded 2.4 Lancer clutch in the blue Mirage).
What was a surprise was that the flywheel had a huge crack in it - ran from the centre to the outside edge, and was about 2mm wide!
Not sure how it happened, but it’s pretty wild.
Then I spent ages degreasing the box, the engine bay and the back of the engine.
Into my pile of old Magna/380 clutches and flywheels.
I eventually concluded that the flywheels are all the same (3.0 vs 3.5 vs 3.8) and the Magna pressure plates are the same despite the difference in plate diameter.
I also concluded that only one of my used clutches is still serviceable…
I started pricing a new clutch and quickly found that the nearest Repco in Canberra had one in stock and it was also a good price.
It was still only 11:20am at this point, so I went and bought it.
It all went back together fine, although drilling out the broken bolt was a turd of a job. The helicoil went in fine, so that was good.
Yeah, it was a solid day’s work but I took it for a drive before dinner. Initial thoughts are that it is more pleasant to be in than the blue sedan.
The gearing suits the 3.0 engine better than the 3.5 - the 3.0 has less torque and is happier to rev, so where the gearing is low for the 3.5 and it constantly feels like it is a dog pulling on the leash.
The front struts rattle, so they will be replaced soon.