Hi Fellas.

I took it for rego today and got knocked back, 2 tyres needed, front parkers not working and cabin fan not working. The loud exhaust wasn't an issue! The tyres and parkers are no problem but the cabin fan is a PITA.

I'm taking it to a sparkie on Wednesday to check it out, he said he would replace it if I could source a new blower motor. Any suggestions for a supplier? Also said he would put in the aircon if I can find the bits....

Its really the cabin fan I concerned about atm, I just want to get it on the road. ?

Hope you can advise.

    Has he done this on a 240 before?

    Dashboard must be removed for access, I recommend changing the heater core whilst you're there, even if the present one is not leaking.

    The Four Seasons blower motor for 240s maybe your best bet. Try Berry's to source one, if not try FCP or Ebay.

    VDO motors are a bit hit and miss.

    New fan available from UK or EU?

    It's a whole dash out to do properly so put new in.

    *Mark at Berry Motor Group has new A/C compressors. Ive got one going in as a Aircon guy checked out my system whilst doing Marks XC90 3.2 project car (for sale soon for those that want really nice c ondition.)

    Edit , BMG probably havenew fans too.

    Thanks everyone. What does FCP stand for? I'll call Berrys on Monday. Where else do you source your parts? I know about IPD, are they good to deal with?

      Mini1964

      Thanks everyone. What does FCP stand for? I'll call Berrys on Monday. Where else do you source your parts? I know about IPD, are they good to deal with?

      FCP Euro,type it in goggle.

      Best service,shipping discount to Ozvolvo members (look in pinned post ) they also guarantee for life,send anything worn out back for free replacement, EVERYTHING including oil! Although we can't send oil from here....

      IPD is ok but cannot beat the deal above.

      https://ozvolvo.org/discussion/420/volvo-parts-spares-directory#latest

      Mini1964

      Hi Fellas.

      I took it for rego today and got knocked back, 2 tyres needed, front parkers not working and cabin fan not working. The loud exhaust wasn't an issue! The tyres and parkers are no problem but the cabin fan is a PITA.

      I'm taking it to a sparkie on Wednesday to check it out, he said he would replace it if I could source a new blower motor. Any suggestions for a supplier? Also said he would put in the aircon if I can find the bits....

      Its really the cabin fan I concerned about atm, I just want to get it on the road. ?

      Hope you can advise.

      Awesome info thank you!

      The story continues.

      New tyres.... Done.

      Front parkers.... were not even installed..... Hoping that doesn't indicate an electrical issue. Can someone tell me the front parker globes I'll need?

      The local sparkie hasn't done a 240 blower fan before. So I'm looking at a Volvo Mech up the road at Nerang. (Thanks to the recommended suppliers list).

      I'm going to take it to another "classic friendly' mechanic for a rego check, I'm hoping he'll pass it with the new tyres and front parkers and on the condition I get the blower fan fixed ASAP.

      Also, the in-tank pump is not working. What brand do I want for the pump kit?

      Probably a good time to ask. Does anyone have a recommendation in Northern NSW (Murwillumbah) for a Volvo mechanic?

      Thanks for the help.

      Joshie.

      I think I have a new VDO tank pump I could part with

      Front parkers.... were not even installed..... Hoping that doesn't indicate an electrical issue. Can someone tell me the front parker globes I'll need?

      Owners' manual should have this info. It will either be 21w/5w with dual connections, or 5w with a single connection.

      Does anyone have a recommendation in Northern NSW (Murwillumbah) for a Volvo mechanic?

      George Minassian should know of one. He also carries parts.

      https://www.georgeminassian.com.au/

      9 days later

      Thanks Fellas.

      Looks like I'll be doing the blower fan myself. Nobody wants to touch it.

      How long does it take the first time? I'm giving myself 2 full days. I've seen the clean flame trap explanation and some Youtubes, I feel confident I can get it done.

      I've ordered all the parts including a heater core and hoses from FCP Euro.

      I picked up a manual on Ebay as well as a fuel pump.

      When its on the road next items will be rear springs and shocks, they are very soft. The fronts feel OK.

      What is the go with the falcon swaybar mod? is that a cheaper sway bar option than a Volvo one?

      Josh.

        2 solid days should get it done.

        Mini1964

        Thanks Fellas.

        Looks like I'll be doing the blower fan myself. Nobody wants to touch it.

        How long does it take the first time? I'm giving myself 2 full days. I've seen the clean flame trap explanation and some Youtubes, I feel confident I can get it done.

        I've ordered all the parts including a heater core and hoses from FCP Euro.

        I picked up a manual on Ebay as well as a fuel pump.

        When its on the road next items will be rear springs and shocks, they are very soft. The fronts feel OK.

        What is the go with the falcon swaybar mod? is that a cheaper sway bar option than a Volvo one?

        Josh.

        Falcon is cheaer than ordewring from USA , DVS Performance here in AUS has the link rods too.

        Im putting in with Ceika big disc/cliper conversion on the 240.

        Depending on your physical dexterity, two days (16 hours) is a fair estimate for your first time at a fan motor.

        Most of that will be spent dealing with unfamiliar assemblies. Caution is needed with plastic bits - they are old now, and may break.

        Finding all the clips around both sides of the HVAC housing is the most challenging part. There are fan turbines on each side of the HVAC - don't mix up the left and right. The clips on each are hard to do the first time, but once you teach yourself the trick, it's easy.

        IMHO, the job is made easier by removing the glovebox, steering wheel, stalks, and instrument cluster - doing so allows you easier access to the demister ducts connections on both sides of the outer layer of the HVAC outer housing.

        From experience of both, a 240 heater fan R&R is about 27 times less hassle than changing a 960 heater core.

          7 days later
          Major Ledfoot

          Depending on your physical dexterity, two days (16 hours) is a fair estimate for your first time at a fan motor.

          Most of that will be spent dealing with unfamiliar assemblies. Caution is needed with plastic bits - they are old now, and may break.

          Finding all the clips around both sides of the HVAC housing is the most challenging part. There are fan turbines on each side of the HVAC - don't mix up the left and right. The clips on each are hard to do the first time, but once you teach yourself the trick, it's easy.

          IMHO, the job is made easier by removing the glovebox, steering wheel, stalks, and instrument cluster - doing so allows you easier access to the demister ducts connections on both sides of the outer layer of the HVAC outer housing.

          From experience of both, a 240 heater fan R&R is about 27 times less hassle than changing a 960 heater core.

          Parts have arrived from FCP! I'll be tackling this on the weekend, i got a new heater core and hoses as well. I did the intank pump last week so things are moving along. Im going to pull the front seats for better access. Ill take a few pictures as i go, and report back next week.

          ^ If you're doing the heater core, you're best off removing the whole HVAC unit from the car. To get to the heater core, you'll need to access a whole bunch of clips which are hidden behind (ie facing the firewall) and under the HVAC box.

          2 months later

          Sorry for the late reply. The blower motor is all done. It took me 2 full days. The continental / vdo motor was not a direct fit, I had to Dremel off the mounting lugs in the case. I also had to shim the fan shafts with little washers to be able to install the shaft end clips. Then clearance the case and fan blades. All in all a painful process. I discovered some new swear words along the way.

          Thank for you help.

          2 years later

          Good news is nearly all the previous answers in this thread apply to your car.
          Strong B23E (E referred to leaded, later F unleaded) 2.3L engine with K-jet mechanical fuel injection.

          Q. How many kms on the engine?