Changing a few bushes and such this weekend. First I grabbed a new lower torque mount but they didn't have the awd one anywhere when I ordered it. I got a normal one (Hutchinson) and knew I'd have to modify the small end.

The new one (non awd) is at the bottom. I wasn't super keen on drilling a hole so I wanted to press it out. However If you look closely it is super thin and torn, so I got a powerflex poly one instead. This and the upper torque are the only poly bushings in the car. I don't think it'll vibrate too much (should still be better than the old one) but it is an easy replacement if it does.

In the meantime I thought I might as well replace the front Hutchinson mount while I was there. Undid the rhs mount, top torque mount, strut bar and removed the radiator fan so I could jack it up and have heaps of room. Definitely recommend removing fan shroud.

Mine ended up being is surprisingly good condition for 280k/22 years. It was still full of oil. That only leaves the rear engine mount (weird x shaped one) and the four subframe ones to possibly replace in the front end. My front rhs engine mount looks to be from 2012 and is not broken or sinking.

Next job in the front end will be control arms (4 bolt type) since the ball joint boots are splitting. Any tips on getting clearance to get the bolts out without too much effort?

Then after this it'll be finishing my stereo, fixing the paint, adding a new getting a downpipe and a tune for the 16t . Hopefully all before the year is out and then i will just enjoy it for a while. or until i find a manual transmission

20 days later

This section is kind of a tutorial since it may be helpful for others who have to play around with the stereo. I will probably add more later on adding the ground, mounting the amp and the power distribution block if anyone wants it.

When I got the car I replaced all the broken speakers and effectively had a working stock Dolby system. The centre speaker disintegrated after a few too many days in the sun and tbh it was probably already basically stuffed. I still need to get a new one.

My objective with the stereo is the best possible system that appears stock. My plan was to get two sets of c70 convertible dynaudio speakers. The v70 dynaudio set is four 6.5 inchs and four tweeters with the caps 6.8 ohms (8 speakers in total). Two c70 sets would provide all the speakers and require only the removal of some resistors and changing of caps.

Instead, I got my hands on an retail dynaudio 6.5 inch set (gt242) but after much fiddling decided to go aftermarket amp. I am still after one pair of 6.5 dynaudios and a few rear tweeters too from a c70 convertible.

I am only halfway through the stereo but the system is effectively:

Dynaudio 242 gt for the front channels run through a modified crossoverJl audio Hd600 4 channel amp 150watt rms pcJl audio 12 inch sub and jl audio 500 watt sub amp2awg and 4awg ofc power cabling all around New Speakers

Here are some starter pics of sound proofing the doors and installing the speakers. I basically just put dynamat lightly on parts and covered some parts with closed cell foam. I also replaced all the wiring harness tape while I was there.

Before rhs door

After lhs door

I glued the tweeters into the stock location and used the stock mounts for the door speakers too.

HU to amp signal

I used the amp din connector with an rca adapter. The adapter gives a 12v signal wire and front and rear rcas plugs. I already had this for the sub but the sub now gets signal from preouts of amp.

Amp to speaker output

I used a wiring harness adapter for the rear speakers to go straight into the aftermarket amp. I believe it was Metra 70-9221 from Amazon (grey plug in bottom picture). I beleive it is also used in many early P2 cars.It simply plugged in and I screwed down each wire to the amps wire plug. This is the adapter to use if you have the amp harness. A different adapter can be used for plug at stereo. It can be used if you dont want to separate the tweeter from the midwoofer (stock setup).

The front output was a bit more difficult since I wanted to have separate wiring to the tweeters and woofer to attach at the crossover. I wanted to run new wiring completely so I could leave it all untouched and also go for thicker wiring. The problem is the door hinge rubber pass throughs. They are a pinned plug and not a simple rubber conduit like expected.

I ended up splicing in the from my amp speaker output wire harness (the one that Volvo puts in with cars with an underseat amp). I added forked ends to the wire then joined the xover wires to the amps front channel output connector. After doing this I thought of a better way of doing it with rewiring the tweeters and only splicing the woofers but it was already done.

Not being able to store the xovers in the door meant I had to put them behind the stereo where there is minimal space.

Below is how all comes out:

The white and blue wires go from the amp to the front crossovers. Red rcas go to the boot to the sub amp. Purple and green wires from the grey adaptor are for the rear channel. The DIN to rca adaptor and power leads are not pictured.

11 days later

So I've had a whirring metal on metal sound (not grinding) coming from the rear left (passenger side) of the car. It's been like it for a while but isn't super loud. It does not sound like a wheel bearing (not roaring) and doesn't seem to change around corners. There is also no clicking.

However, the sound goes up and down with wheel speed so it must be driveline. I have removed the awd tailshaft as part of diagnosis and it seems quieter but not gone. I changed the Diff fluid and didn't change the sound. The old fluid was also very clean.

No cv boots are torn from when I last looked (150 kms ago). I think it could possibly be the inner passenger side cv joint. I can't think of other options. The exhaust is super close to that spot so could it cook the grease through the boot?

What actual things should I try? If it is that driveshafts, what are my best options?

My awd tail/dive shaft is still disconnected BTW. Any helps deeply appreciated.

2 months later

Recently upgraded my transmission cooler to a modified xc90 set up. After completing it I would definitely recommend the Ipd one instead. the Aussie dollar is up, it looks better, less points of failures and way less messing around so it's a better option.

I bent and cut the sides with a dremel. Got larger bolts from bunnings (they didn't have actual bolts so I used Allen key bolts). Also used some washers to space it away from condenser to make an approximate 1.5cm gap.

Anyway I have fitted it and am just waiting on a couple orings and fittings. After that I'll flush it again and hope it'll hold on for a few more thousand kms and a tune ?

Soon I'll get an an exhaust. Then I'll decide whether to upgrade to a 19t yet or just keep the 16t.

Looking good , how does it look with the bumper back on ? Doesn't look too low ?

Atm I haven't tried since I'm about to sand and respray the bumper. The bottom of the cooler sits about 1cm above the bottom of my intercooler tank. The main bad side is the bottom hose hangs a little due to angle. All of it currently is at or above intercooler level though so it should be fine ?

Looks good. Its always more rewarding when you modify something to fit then just buying an off the shelf item even tho sometimes it alot easier.

3 months later

Small update. Currently have it in pieces since I am planning to swap turbo, fit new exhaust manifold etc. Just really need a 19t turbo, an me7 airbox cover (960 maf) and possibly put in my DW200 fuel pump. Im

The cam position sensor plug exploded so I got a new one. I also put some inserts into the subframe since I had them already. I wish I had gotten delrin ones now. My subframe is slightly dinted so I might get another one and swap it.....eventually.

Does anyone know of the c70 subframes with solid bushings will fit? (I heard they have the place for the awd rear mount on them)

You can buy solid bushing mate I have them in mine.

    There is no rear mount on the AWD frame, it has a side gearbox one .

    It's better not having the steering rack as a mount......

      Jamest5r_

      You can buy solid bushing mate I have them in mine.

      Cool I'll look into them or the delrin ones. Do you remember who makes them?

      Ex850R

      There is no rear mount on the AWD frame, it has a side gearbox one .

      It's better not having the steering rack as a mount......

      Sorry I mean the rhd passenger side, rear of engine /gearbox one (looks like a cross). I understand that the steering rack in the awds are basically the same but the hydraulic mount part cut off.

      More just curious with the c70 subframe. I know that the bracing would probably be in the way

      It's a good strong part without bracing , if you wanted you could bolt on some tube to try it.

      Best upgrade is decent strut brace.

      So, the C70 convertible has solid aluminium mounts which you could use.

      Alternatively, you can drop me an email and I can help with Delrin replacements. Dont use the urethane inserts into rubber mounts though.

      @Drwillis are you on fb?, if not I can give you the phone details of the 2 people that make them in the UK.

      Awesome I'll check out his Facebook again. I saw his page when I was comparing m4.4 mapping between him and Aaron (vast)

      Procrastinated doing important work for this car to add some more sound deadening in the rear seat and fuel pump area. My exhaust is (currently) droney and the fuel pump whines a little so I thought this would take a little edge off

      Unfortunately, once I got fuel pump area I realised that was done in a pretty dodgy way. Firstly it was cut through the rear seat area instead of dropping the subframe.

      But the big issue is how badly it was sealed (some silicone) and the shocking wiring on the fuel pump (exposed wire without insulation). No wonder the sound coming into the cabin.

      Looks like I may as will upgrade to the DW200 pump while I fix this. I'll probably heat shrink temporarily over exposed wires and come back to it soon. One task always leads to another ?

      2 months later

      Deutsch plugs will be the way to go and get rid of thoes shitty push on connections

      I have a crimper you can borrow and probably a few Deutsch connector too if you need Will

        TL_V70

        Deutsch plugs will be the way to go and get rid of thoes shitty push on connections

        I have a crimper you can borrow and probably a few Deutsch connector too if you need Will

        https://cdn.ozvolvo.org/uploads/338/K61EWABC64FJ.jpg

        Absolutely, that's my standard solution now for any questionable/shitty connectors. I bought a big Deutsch connector kit a while back, and it's been super handy.

          AshDVS

          https://ozvolvo.org/discussion/comment/191985#Comment_191985

          Absolutely, that's my standard solution now for any questionable/shitty connectors. I bought a big Deutsch connector kit a while back, and it's been super handy.

          Good thinking!

          So any plug you info is replaced with new , probably a good idea to just progressively replace all you can get to as all made of plastic that is past use by date.